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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Sun May 12, 2024 3:02 pm 

Joined: Sat Oct 17, 2015 5:55 pm
Posts: 2329
A bit OT, but I wonder what percentage of the donations for this new-build steam locomotive is coming from the UK. A not-insignificant percentage I would guess.


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Sun May 12, 2024 8:39 pm 

Joined: Mon May 26, 2008 9:25 pm
Posts: 60
Ross it was good chatting with you. It is always good to catch up.

As for a few of the questions, the stress relief will be done at 1140 degrees F for 48 hours. The 40 year Amtrak tender rebuild will run around $350,000. That includes the streamlining and paint of the tender.

If we would of built the tender, it would of cost roughly $3 million.

A video of our tour was posted to YT today. You can watch it at https://youtu.be/O581gW9wjEk?si=OQN8EfI2JXxSXQ3o

We will post the full presentation from the dinner on our YouTube page in a week or so.

Jason


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Sun May 12, 2024 9:11 pm 

Joined: Sun Aug 22, 2004 5:19 pm
Posts: 2576
Location: Sackets Harbor, NY
Thanks Jason for correcting my temperature error.

To answer a question in one of the above posts yes, before first use the booster steam engine must be run in the idle mode with open cylinder cocks to get rid of the water in the cylinders just like the main engine. I was taught to give it a good 3-4 minutes running to make sure all the condensate is out of the delivery pipe and the engine.

As I said you don't use it often but very nice knowing it's there in a pinch.

Ross Rowland


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Mon May 13, 2024 1:25 pm 

Joined: Wed Jun 29, 2016 11:58 am
Posts: 258
hullmat991 wrote:
Thanks for the update.

Is that quote for 7mil accurate on their part? I would imagine having all new roller bearings and housing made for the drivers; not to mention all the other new build appliances will eat up a huge chunk of that amount. I also wonder how much the tender refurb will eat up from that amount.


It was specifically mentioned that Timken Bearings is a sponsor, had found the cross reference to their modern catalog, and were going to donate the hardware.

I truly believe the T1 Trust folks have a real handle on what it will take to finish the project. They also seem aware that inflation makes a case to get hardware ordered as soon as possible.

Brian Helfrich


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Mon May 13, 2024 2:20 pm 

Joined: Sat Oct 17, 2015 5:55 pm
Posts: 2329
co614 wrote:
[A]nd also to have a chance to see the 1361 up close and see the progress that has been made on the K4.

https://www.trains.com/trn/news-reviews ... r-painted/
"Volunteers and staff completed the painting and lettering of No. 1361’s Class 130P75 tender...one component in the tender restoration has proven to be elusive. He asked that anyone, including News Wire readers, contact him who may be able to help locate a back-up headlight for the tender deck."


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Mon May 13, 2024 11:12 pm 

Joined: Thu May 24, 2012 1:37 pm
Posts: 2287
I do remember that the bronze liners in the rod eyes were going to be resized slightly so modern OTS-dimensioned bearing could be used. I believe Timken noted that the modern bearings have better metallurgy, machining, and treatment. Those thin-section bearings were a principal design concern.

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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Tue May 14, 2024 7:43 pm 

Joined: Sat Feb 11, 2006 10:42 am
Posts: 317
Location: Wyoming, DE
Overmod wrote:
I do remember that the bronze liners in the rod eyes were going to be resized slightly so modern OTS-dimensioned bearing could be used. I believe Timken noted that the modern bearings have better metallurgy, machining, and treatment. Those thin-section bearings were a principal design concern.


Hello,

Certainly the roller bearing purchase will be a substantial investment. It’s worth to mention, as I recall, the side rode bearings, if Timken tapered style, need to have pin type cages for the rollers? This is a subtle feature that is rarely mentioned but based on the account in Phil Girdlestone’s book of the South African Railways class 25 4-8-4’s, is critically important. In the account , I believe British Timken did not use pin cage RBs in the side rods and caused major issues with reliability and possibly side or main rod cracking? This caused the SAR to turn wholesale to SKF for use of spherical roller bearings for the side rods in all their Class 25’s but few cases.

It appears some bearing changes are being considered on the T-1. Perhaps this is discussed in the presentation. It’s understandable switching to spherical would be a major design departure and the account in Phil’s book, the American application of traditional taper roller style with pinned rollers seemed to provide adequate service. (Ross could likely confirm this in the pinned RBs and their reliability on the 614’s side rods.)

What little data and information I have found on pin cage taper roller bearings does make this feature very interesting and peculiar. You would think the roller cages would need to be machined with extreme precision to not allow the roller to skew out of alignment. Each roller needing a ground pin axle all retained cages with very accurate pin spacing. (Lubrication for the pins has to be a challenge and very important.) so the rollers are retained by pin axles not traditional cages with bridges between the rollers.

Based on main axle movements allowed in the pedestals, the axle could have angular tilt on uneven track as well as lateral motion for negotiating curves. Spherical bearings seem a more logical choice but why argue with what worked in the US? I guess they add a little clearance in the bronze or brass liner in the side rod eye and let them slap a bit. As I recall Kelly A stated, ‘ it’s better to hear them than heat them.’

Of course the main locomotive axle bearings are assumed to be traditional taper roller bearing designs, since the whole assembly is contained in a traditional split axle box.

This project is moving along quite well! As I have repeated raved over roller bearing side rods in this forum in the past, it will be interesting to see the side rods manufactured for the Trust. I’ll say again,

Timken roller rods have intoxicating beautiful machine work! Keep ‘em polished!

Cheers.

Randy Musselman


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Tue May 14, 2024 8:02 pm 

Joined: Sat Feb 11, 2006 10:42 am
Posts: 317
Location: Wyoming, DE
Hello,

To follow up on my previous comment, here is a short video on a crew installing the main rod on the South African 3450 Red Devil in 2018. Note the spherical bearing on the big end of the rod. As a bonus they were installing the traditional Timken 2-piece clam shell crosshead. You don’t see this assembly taking place very often on video! Also note the 25’s (and the Red Devil Class 26) had counter balances which hung below the cross head to presumably minimize the piston rod end twist from top shoe inertia at high speed.

https://youtu.be/qVS2LC2F-EY?si=BdwumbFj0CYEVLR0

Cheers.

Randy


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 Post subject: Re: PRR T1 Open House - Altoona
PostPosted: Wed May 15, 2024 11:13 am 

Joined: Thu May 24, 2012 1:37 pm
Posts: 2287
It was my understanding that the bronze in the 'eye' of a Timken thin-section rod set up for lateral was machined spherical, with a comparatively large effective radius, and this acted analogous to a SKF 'barrel' type in accommodating lateral.

Chapelon noted (with some Christian-Scientist-with-appendicitis-type concern!) that the running clearance on the thin tapered bearings in the Timken roads was no more than about two thou -- which couldn't possibly work in a proper reciprocating locomotive with functional equalized suspension compensating for cross level and cross lateral. His conclusing was that the rods had to be elastically buckling to function...

It was also my understanding that the 'pin' cages were supposed to act similar to needle (Multirol) bearings when in contact with the individual roller faces. This would be effective whether the bearing in question was oil or M-942-compliant grease lubricated.

There was much American practice that established, or seemed to establish, the relative utility of SKF rollers for driver axles. That might be relatable to whether the 'driving boxes' were provided as cannon boxes (which I believe came to be standard for tapered roller bearing use in Britain) or as individual boxes with controlled lateral (as in, coincidentally, the patent for lateral motion that was part of the 'data dump' for the T1 a couple of days ago).

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